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Metal Blackening Services

Metal Blackening Services
Metal Blackening Services
Service Code : MBS-22
Brand Name : AMBIKA

Metal Blackening Services

Black oxide, also know as gun bluing, is a conversion coating formed by a chemical reaction produced when parts are immersed in the alkaline aqueous salt solution operated at approximately 285-295 degrees F. The reaction between the iron of the ferrous alloy and the hot oxide bath produces a magnetite (Fe3 O4) on the actual surface of the part. It is possible to apply black oxide at ambient temperatures. You may not be able to achieve all of the benefits available from the traditional high temperature oxide process. The cold black oxide process can show color variations and the black material can frequently rub off. The cold process does not meet military or automotive specifications.

The Black Oxide process includes:

  • Cleaning
  • Rinsing
  •  Oxide bath
  •  Rinse

 And in most cases a supplementary top coat, usually an oil to improve corrosion protection
 
Other supplementary coatings are dry touch oils, wax or lacquers. Oils will yield a more glossy finish where a wax will offer a more matte look.

Acid pickling or alkaline de-scaling may have to be added before to the process to address parts with heat treat scale or heavy rust. Plated parts must be stripped prior to the black oxide parts. The magnetite layer cannot be produced over a plated surface.
 
In order to determine the appropriate top coat you should consider the length of protection required, the desired finished appearance (gloss/matte), storage conditions (humidity, vapor, temperature) and final application.

Most  testing for black oxide coatings is visual. It is important to note that  the coating will mirror the finish of the substrate and does not  level  pits or  scratches in the base material. There is also a rub or smut test and corrosion resistance is tested in a humidity chamber.

In order to determine the appropriate top coat you should consider the length of protection required, the desired finished appearance (gloss/matte), storage conditions (humidity, vapor, temperature) and final application.

Most testing for black oxide coatings is visual. It is important to note that the coating will mirror the finish of the substrate and does not level pits or scratches in the base material. There is also a rub or smut test and corrosion resistance is tested in a humidity chamber.

Benefits of black oxide coatings

  • It does not create any dimensional changes
  • It does not chip or flake
  • It offers improved lubricity
  • It is able to withstand high temperatures without discoloring
  • It also can be welded
  • It offers cosmetic benefits (gloss or matter)
  • It is inexpensive to apply

Black Zinc Phosphate is another type of blackening available. This is a process where a relatively thick porous salt of iron, zinc or manganese phosphate is formed on the surface of iron or carbon steel. A few alloys of stainless steel will except this process, but not too well.

The color in its natural state is various shades of grey, but the thicker variants can be dyed black or another dark color. The porous nature allows it to soak up oil or some other preservative, and this greatly improves it corrosion resistance. The thick porous nature makes for a rougher finish and is not as cosmetic as a black oxide coating.


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AMBIKA INDUSTRIES
NS-EN ISO 9001 :2008/ISO 9001:2008
Plot No. V-48, 5th Main, Peenya Second Stage, Industrial Estate, Bengaluru - 560058, Karnataka, India
Mr. Manjunath (Proprietor )
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